China wholesaler Jaw-Dropping Price Linear Guide Roller Bearing Sliding Rail High Grade Manufacture

Product Description

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HG Series

Basic Dynamic Load Range: 11.38 kN – 208.36 kN

The HG series linear guideways are designed with load capacity and rigidity higher than other similar products with circular-arc groove and structure optimization. It features equal load ratings in the radial, reverse radial and lateral directions, and self-aligning to absorb installation-error. Thus, the HG series linear guideways can achieve a long life with high speed, high accuracy and smooth linear motion.

EG Series

Basic Dynamic Load Range: 5.35 kN – 33.35 kN

The EG series is a low profile, high load capacity, and high rigidity guideway block. It also features an equal load rating in all 4 directions and self-aligning capability to absorb installation-error, allowing for higher accuracies. Additionally, the lower assembly height and the shorter length make the EG series more suitable for high-speed, automation machines and applications where space is limited.

CG Series

Superior Moment Load Capacity

The CG series linear guideways have moment load capacities up to 50% higher than standard HG Assemblies. The O-Type (back-to-back) bearing configuration and an integrated recirculation unit optimize bearing circulation greatly improving moment load capacities and promoting smooth motion. An optional stainless steel cover strip increases dust protection and promotes smooth block transition.

RG Series

Basic Dynamic Load Range: 11.3 kN – 275.3 kN

The RG series features a roller as the rolling element instead of steel balls. The RG series is designed with a 45-degree angle of contact. Elastic deformation of the linear contact surface, during loading, is greatly reduced thereby offering greater rigidity and higher load capacities in all 4 load directions. The RG series linear guideway offers high performance for high-precision manufacturing and can achieve a longer service life than traditional ball bearing linear guideways.

WE Series

Basic Dynamic Load Range: 5.23kN – 29.8 kN

The WE series features equal load ratings in the radial, reverse radial and the lateral direction with contact points at 45 degrees. This along with the wide rail, allows the guideway to be rated for high loads, moments and rigidity. By design, it has a self-aligning capability that can absorb most installation errors and can meet high accuracy standards. The ability to use a single rail and to have the low profile with a low center of gravity is ideal where space is limited and/or high moments are required.

MG Series

Basic Dynamic Load Range: 0.68 kN – 8.93 kN

The MG series is a miniature linear guideway that comes in a compact size with a Gothic CHINAMFG contact design that offers high stiffness and high rigidity against moment loads in all directions. The MG series also offers anti-corrosion protection which all material is in a special grade of stainless steel for compatibility in various working environments. The MG series is available in a narrow block type (MGN) and also with an enlarged width (MGW).

QH Series

Basic Dynamic Load Range: 13.88kN – 108.72 kN

The development of Hiwin’s QH linear guideway is based on a four-row circular-arc contact. The QH series linear guideway with SynchMotion Technology offers smooth movement, superior lubrication, quieter operation and longer running life. Therefore the QH linear guideway has broad industrial applicability in the high-tech industry where high speed, low noise, and reduced dust generation is required. The QH series is interchangeable with the HG series.

QE Series

Basic Dynamic Load Range: 8.56 kN – 51.18 kN

The development of the Hiwin’s QE linear guideway is based on a four-row circular-arc contact. The QE series linear guideway with SynchMotion Technology offers smooth movement, superior lubrication, quieter operation and longer running life. Therefore the QE linear guideway has broad industrial applicability in the high-tech industry where high speed, low noise, and reduced dust generation is required. The QE series is interchangeable with the EG series.

QW Series

Basic Dynamic Load Range: 16 kN – 36.8 kN

The QW series linear guideway with SynchMotion Technology possesses all the advantages of the WE series, which features high moment rigidity and is suitable for single rail or space saving applications. With the SynchMotion technology it also provides quieter and smoother movement, superior lubrication, and longer service life. The QW series is interchangeable with the WE series.

QR Series

Basic Dynamic Load Range: 26.3 kN – 150.8 kN

 QR series offers super high rigidity and very high load capacities. The QR series with SynchMotion Technology offers low friction, smooth movement, quieter operation and longer running life. In industries where high accuracy, low noise and high rigidity are required, the QR series is the ideal guideway choice. The QR series is interchangeable with the RG series.

PG Series

 positioning guideway system integrates a linear guideway with a magnetic encoder. This solution offers the high stiffness and rigidity of a guideway while obtaining high precision from the magnetic encoder. The encoder is a non-contact measuring sensor and the magnetic strip is embedded to prevent possible damage caused from external materials, these features ensure a longer service life.

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Application: Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane
Material: Aluminium
Structure: Hook Crane
Installation: Special Crane
Driven Type: AC
Carrying Capacity: Light Level
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

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Customization:
Available

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linear rail

What are the reliability and durability aspects of linear rails in ensuring consistent linear movement?

The reliability and durability of linear rails are critical for ensuring consistent linear movement in various applications. Here are key aspects that contribute to their reliability and durability:

  • Materials: High-quality materials, such as hardened steel or reinforced alloys, are used in the construction of linear rails. These materials provide the necessary strength, wear resistance, and durability to withstand the stresses of continuous linear motion.
  • Surface Treatments: Surface treatments, including coatings and finishes, are applied to protect the linear rails from corrosion, abrasion, and other forms of wear. These treatments enhance the longevity of the rails, ensuring they maintain their performance over time.
  • Lubrication: Proper lubrication is essential for reducing friction between the rail and carriage. Lubrication not only minimizes wear but also contributes to smooth and consistent linear movement. Lubrication intervals and the choice of lubricants impact the overall reliability and performance of the linear rail system.
  • Sealing: Sealing mechanisms are employed to protect the internal components of the linear rail system from contaminants such as dust, debris, and moisture. Effective sealing enhances the reliability of the system by preventing damage to critical components and minimizing the risk of malfunction.
  • Rigidity: The rigidity of linear rails is crucial for maintaining consistent linear movement, especially under varying loads. Rigidity prevents deflection or bending of the rail, ensuring that the carriage follows a precise and predictable path during operation.
  • Load-Bearing Capacity: The load-bearing capacity of linear rails is a key factor in their reliability. Properly sized linear rails that match the application’s load requirements ensure consistent performance and prevent premature wear or failure.
  • Manufacturing Precision: High manufacturing precision in the production of linear rails contributes to their reliability. Precise machining and assembly processes result in consistent dimensions and tolerances, ensuring that the rail and carriage components fit together seamlessly for reliable linear motion.

Reliability and durability go hand in hand in ensuring consistent linear movement over the lifespan of the linear rail system. Regular maintenance, including inspections, lubrication, and replacement of worn components, further contributes to the sustained reliability of linear rails in industrial and automation applications.

linear rail

How do innovations and advancements in linear rail technology impact their use?

Innovations and advancements in linear rail technology have a profound impact on their use, influencing performance, efficiency, and application possibilities. Here are key ways in which technological advancements impact the use of linear rails:

  • 1. Enhanced Precision: Advancements in manufacturing processes and materials contribute to higher precision in the design and production of linear rails. This results in improved accuracy and repeatability in linear motion applications, making them suitable for tasks requiring intricate and precise movements, such as in CNC machining and 3D printing.
  • 2. Increased Load Capacities: Ongoing innovations allow for the development of linear rails with increased load-bearing capabilities. This is particularly beneficial in industries and applications where heavy loads need to be moved with precision, such as in industrial automation and material handling systems.
  • 3. Integration of Smart Technologies: The integration of smart technologies, such as sensors and feedback systems, enhances the monitoring and control capabilities of linear rail systems. This facilitates real-time data collection, predictive maintenance, and improved overall system efficiency, particularly in automated and Industry 4.0 settings.
  • 4. Energy Efficiency: Innovations in lubrication systems and materials contribute to increased energy efficiency in linear rail operation. Reduced friction and optimized designs help minimize energy consumption, making linear rails more environmentally friendly and cost-effective over their lifespan.
  • 5. Customization and Modularity: Advanced manufacturing techniques enable greater customization and modularity in linear rail systems. Engineers can tailor linear rails to specific application needs, adjusting parameters such as length, load capacity, and material composition for optimal performance in diverse industrial and automation scenarios.
  • 6. Durability and Longevity: Continuous improvements in materials and surface treatments enhance the durability and longevity of linear rails. This is particularly beneficial in applications where reliability and minimal maintenance are critical, such as in aerospace testing equipment and high-precision manufacturing.

Overall, innovations in linear rail technology contribute to a broader range of applications, improved performance metrics, and the ability to meet the evolving needs of diverse industries. As technology continues to advance, the versatility and effectiveness of linear rails in various industrial and automation settings are likely to expand even further.

linear rail

Are there specific linear rail designs for different applications, like CNC machines or automation systems?

Yes, specific linear rail designs are tailored to different applications based on the requirements of the machinery. Some notable examples include:

  • CNC Machines: CNC (Computer Numerical Control) machines demand high precision and stiffness. Profiled rail systems are commonly used in CNC machines due to their exceptional accuracy, load capacity, and rigidity. These systems ensure the precise linear motion required for intricate machining processes in industries like manufacturing and prototyping.
  • Automation Systems: Linear rails play a crucial role in automation systems where precise and repeatable linear motion is essential. Profiled rail systems are preferred in high-precision automation applications such as pick-and-place machines, robotic assembly lines, and conveyor systems. These systems provide the necessary accuracy and reliability for seamless automation processes.
  • 3D Printers: Linear rails are used in the construction of 3D printers to facilitate the movement of print heads and build platforms. Both profiled rail and round rail systems can be suitable for different types of 3D printers, depending on factors like precision requirements and available space.
  • Material Handling Systems: Round rail systems, known for their compact design and cost-effectiveness, find applications in material handling systems. These systems are suitable for applications such as packaging machinery and conveyors, where moderate precision and space efficiency are crucial.

The selection of linear rail designs is influenced by factors such as load capacity, precision, stiffness, and the specific needs of the application. Engineers choose the most appropriate linear rail system to optimize the performance of machinery in diverse industrial settings.

China wholesaler Jaw-Dropping Price Linear Guide Roller Bearing Sliding Rail High Grade Manufacture  China wholesaler Jaw-Dropping Price Linear Guide Roller Bearing Sliding Rail High Grade Manufacture
editor by CX 2024-01-24